Steinheil KONTUR 408 optoelectronic contour measuring system for rotational components

Steinheil KONTUR 408

Steinheil KONTUR 408-2/D optoelectronic contour and wave measurement system

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High-precision optoelectronic contour and wave measurement system, Steinheil KONTUR 408-2/D, with high-quality Jenoptik optics.

The system is used for non-contact, high-precision, and fast measurement of rotationally symmetrical components (e.g., shafts, camshafts, turned parts).

The device scans the measurement object non-contact using the shadow image principle. Rotational measurements are recorded with up to 1440 measurement points on the circumference per measuring point. The evaluation and quality control are performed directly via an integrated SPC software (Statistical Process Control) on a Windows NT-based system, with clear tolerance bars and diagrams.

The system is housed in a closed aluminum profile housing with a transparent protective structure and is secured by professional safety light curtains.

System Overview:
Operating principle: It scans workpieces non-contact using the shadow image principle.

Main application: Fast and precise measurement of complete workpiece contours and shafts in industrial environments.

The measuring unit (KONTUR 408):

- Vertical measuring system with integrated IR LED lighting and sensor technology
- Measuring range: diameter from 4 to 85 mm, workpiece lengths up to 400 mm
- Drive & scales: Brushless servo motors and high-precision Heidenhain scales
- The device is housed in a stable aluminum profile frame with transparent protective walls and Sick safety light curtains.

The control & IT infrastructure:

- A robust 19-inch control cabinet (Rittal) houses a separate PC workstation that controls the evaluation and visualization (historically designed for Windows NT).
- Various conventional interfaces on the rear (including RJ-45 network, serial COM ports, parallel LPT2 printer port, AUI interfaces, and BNC coaxial connections).

Technical data:

Manufacturer: Steinheil
Model: KONTUR 408
Measuring range diameter: 4 mm to 85 mm
Measuring range length: up to 400 mm
Resolution diameter: < 0.5 µm
Resolution length: 0.5 µm
Resolution rotation: 0.018°
Measuring accuracy (at 20°C): Diameter: ± 2 µm, Length: ± [5 + L [mm] / 100] µm
Scanning rate: 2000 per second / 5000 per mm
Measuring times: 10 to 50 seconds (depending on the number of test features)
Measuring systems / scales: High-quality Heidenhain scales (length & rotation)
Drive system: Brushless DC servo motors (controlled via Elmo NBA 10/200RH amplifiers)
Process computer: VME bus computer in the Rittal cabinet
Evaluation/Visualization: PC workstation (designed for Windows NT)
Lighting: IR LED system (lifetime approx. 50,000 hours)
Protection class: IP 54
Operating temperature: +10 °C to +45 °C
Dimensions (W x H x D): approx. 590 x 900 x 380 mm
Weight: approx. 100 kg (plus peripherals / cabinet)
Installation position: Tabletop device / tabletop system

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