Vertical Turning Machine

EMAG VL 3

Condition: used, Year of construction: 2012, machine/vehicle number: 104113, comprising: CNC lathe EMAG VL3 V6.1, year 2012, serial no. 104113 and CNC lathe EMAG VL3 V6.1, year 2012, serial no. 104114, each equipped with FANUC SERIES 32i-MODEL A CNC control, robot loading system with loading robot FANUC M10iA, year 2012, each machine with filter system WW ME-FI 600, chip extraction unit Sermeto HENNIG 30 S, EMAG cooling unit, coolant supply system, workpiece conveying system, and hand control panel. Nljdpoy Sqgxefx Ah Ssc

Condition: used, Year of construction: 2005, machine/vehicle number: 564, RETROFIT of the machine in 2010, CNC control FANUC Series 18i TB, total weight 5,500 kg, filtration system W & W FILTERSYSTEME, chip conveyor SEREMETO, cooling unit EMAG HTD 720 Nlodpfxsy Sqias Ah Sjc

Condition: used, Year of construction: 2012, machine/vehicle number: 103899, comprising: CNC lathe EMAG VL3 DSL, year 2012, serial no. 103899 and CNC lathe EMAG VLY, year 2012, serial no. 10390, each equipped with SIEMENS SINUMERIK CNC control; robotic loading system with FANUC M10iA loading robot, year 2012; each machine featuring a WW ME-FI 600 filtration system, Sermeto HENNIG 30 S chip extraction, EMAG cooling unit, coolant supply system, workpiece conveying system, and handheld operator panel. Nlsdpfx Ajy Sqgreh Ssc

Condition: used, Year of construction: 2014, 2 Vertical Turning Machines (Tandem) Manufacturer: EMAG Model: VL 3 Year: 2014 Control: Fanuc 31/32i TECHNICAL SPECIFICATIONS FOR THE VL3 MACHINE (Subject to errors and omissions) WORKING AREA Chuck diameter: 170 mm Swing diameter: 210 mm X-travel: 400 mm Z-travel: 200 mm Loading time (depending on clamping device): 2–4 sec MAIN SPINDLE Spindle flange to DIN 55026, size 5 Spindle bearing diameter (front): 80 mm Maximum spindle speed: 7,500 rpm MAIN DRIVE AC asynchronous motor Power at 40/100% duty cycle: 25/16 kW Full power from spindle speed (100% ED): 1,800 rpm Torque at 40/100% duty cycle: 134/85 Nm FEED DRIVE Rapid traverse speed, X axis: 60 m/min Rapid traverse speed, Z axis: 30 m/min Feed force (X and Z): 5 kN Ball screw diameter (X/Z): 40 mm TURRET Cylinder shank mount DIN 69880, 12 positions Shank diameter: 40 mm ELECTRICAL EQUIPMENT according to VDE 0113 Operating voltage: 400 V Control voltage – DC: 24 V; AC: 230 V Frequency: 50 Hz Connected load without/with live tool: 28 / 31 kW Supply line protection: 50 A DIMENSIONS & WEIGHT Length: 2,500 mm Length incl. chip conveyor: 3,600 mm Width: 1,900 mm Height: 2,300 mm Weight: approx. 5,500 kg Linear roller guides in the X-axis located outside the machining area. GANTRY SLIDE INCLUDING SLIDE GUIDE Motor spindle mounting AC synchronous drives for X and Z axes Encapsulated linear measuring systems Resolution all longitudinal axes: 0.001 mm (absolute measurement) Rapid traverse: X axis 60 m/min, Z axis 30 m/min 1 MOTOR SPINDLE size 5 DIN 55026 Max. speed: 7,500 rpm Power at 40/100% duty cycle: 25/16 kW Torque at 40/100% duty cycle: 134/85 Nm HYDRAULIC UNIT with gear pump. CENTRALIZED OIL SUPPLY for lubrication of ball screws and roller guides COOLING UNIT Controls the machine’s thermal balance. Keeps motor spindle, turret, and control cabinet at ambient temperature. TOOL CARRIER SYSTEM 1 12-STATION TURRET with mounting holes Ø40 DIN 69880 Shortest indexing time via electric motor drive Cooled for consistent accuracy Internal coolant supply to tool in cut position WORKPIECE STORAGE & TRANSPORT SYSTEM 1 CIRCULATING WORKPIECE FEEDER Storage capacity: 27 workpieces (Ø 30–85 mm), or 18 workpieces (Ø 30–130 mm), Max. workpiece height: 100 mm Loading height: 1020 mm Chain-type accumulating conveyor with transport prisms Workpieces are NC-positioned for clamping device take-over. The pick-up spindle retrieves blanks from the conversion-free storage and conveyor system. COOLANT AND CHIP REMOVAL SYSTEM 1 COOLANT SUPPLY with integrated coolant tank, capacity approx. 300 l, coolant filter Coolant pump delivery rate: approx. 80 l/min at 7 bar 1 CHIP CONVEYOR Discharge height: 1,250 mm, hinge belt design Nledjytn Emjpfx Ah Sec 1 EMULSION MIST EXTRACTION from the machining area ADDITIONAL EQUIPMENT AND EXPANSIONS WORKPIECE STORAGE & TRANSPORT SYSTEM 1 INTERFACE FOR EMAG TRANSFER AND FLIP UNIT OP20 COOLANT AND CHIP REMOVAL SYSTEM 1 FLUSHING NOZZLES: 2x in working area, 1x in machine base HYDRAULICS & PNEUMATICS 1 MAINTENANCE UNIT FOR COMPRESSED AIR with mounting 1 PICK-UP DEVICE BLOW-OFF (2 nozzles, WITHOUT maintenance unit – see maintenance unit compressed air)

Condition: ready for operation (used), Year of construction: 2008, spindle speed (max.): 6,000 rpm, overall weight: 6,500 kg, Fanuc 18ITB parts diameter 130 mm, length 110 mm spindle speed 7500 rpm 12-station turret max tool speed 6000 rpm power 24 kW, chip conveyor Nljdpfx Aex Irzveh Soc

Condition: reconditioned (used), Year of construction: 2001, functionality: fully functional, input voltage: 400 V, year of last overhaul: 2023, Description – General: Year of manufacture: 2001/2023 Manufacturer: Emag Machine type: VL3 Technical data: Control system: Fanuc 21i-T Swinging diameter: approx. 210 mm Maximum speed: 6,500 rpm Turret: VDI 40 mm, 12 stations The machine does not have a live tool. Hinged belt chip conveyor Spindle mount: GR. 5 Rotating parts conveyor. Machine weight: approx. 5.5 t The following work was carried out during this overhaul in 2023: - The machine was completely disassembled, cleaned, and repainted. - The main spindle was fitted with new bearings. - The guides and guide shoes in the X-axis and Z-axis were replaced. - The ball screw in the X-axis and Z-axis was replaced. - New unit for central lubrication and new hoses. - The hydraulic unit was inspected and serviced. The drive coupling between the motor and pump was replaced. - The cooling unit was inspected and serviced; the temperature difference controller was replaced. - The clamping cylinder was fitted with new bearings and seals. Nledpfxjtpu Sze Ah Sjc - The gearbox of the A-axis was fitted with new bearings, and the coupling between the motor and gearbox was replaced. - The electrical cabinet was cleaned. - The control panel was replaced. - New screen. - New internal lighting. - The turret was disassembled, wear parts were inspected, cleaned, and re-sealed. - The turret encoder and encoder wheel were cleaned. - The length measuring systems in the X-axis and Z-axis were disassembled and cleaned. - The springs of the pickup station were replaced. - The motors of the X-axis and Z-axis were checked for bearing damage. - The panes on the work door were replaced. - The chip conveyor was completely disassembled, fitted with new bearings, cleaned, and painted. - Various small parts on the machine were also replaced, of course. The product has been described by us with the utmost care. The description is non-binding and should be verified during an inspection.

Condition: ready for operation (used), Year of construction: 2007, operating hours: 5,426 h, functionality: fully functional, machine/vehicle number: 101098, travel distance X-axis: 400 mm, travel distance Z-axis: 200 mm, workpiece length (max.): 130 mm, TECHNICAL DETAILS Travel range, X-axis: 400 mm Working stroke, X-axis: 150 mm Travel range, Z-axis: 200 mm Chuck diameter: 160 mm Turning diameter: max. 200 mm Nlsdpfsy T Iupjx Ah Ssc Machining diameter: max. 130 mm Part length: max. 110 mm Main spindle Spindle flange according to DIN 55026: Size 5 Spindle bearing, diameter front: 80 mm Speed, hybrid bearing: max. 6,000/7,500 rpm Main drive AC asynchronous motor: 1MB200E Indramat Low-voltage technology: Fanuc Power at 100/40 % duty cycle: 16/24 kW Torque at 100/40 % duty cycle: 102/153 Nm Rated speed: 1,500 rpm Feed drive Rapid traverse speed X: 60 m/min Rapid traverse speed Z: 30 m/min Feed force X and Z: 5 kN Ball screw diameter X and Z: 40 mm Acceleration X/Z: 5/5 m/s² Tool holder Cylindrical shank tool holder according to DIN 69880: 12-fold Shank diameter: 40 mm Tool length incl. holder: max. 190 mm Pitch circle diameter: max. 740 mm Pitch circle diameter Lifetool: max. 620 mm Tool holder with driven tools Cylindrical shank tool holder according to DIN 69880: 12-fold Shank diameter: 40 mm Speed: max. 6,000 rpm Rated speed: 3,000 rpm Torque at 10 % duty cycle: max. 37 Nm Torque at 25 % duty cycle: max. 26 Nm Torque at 100 % duty cycle: max. 14 Nm MACHINE DETAILS Closed standard automation Number of carrier bars with workpiece diameter 27 mm: 85 Number of carrier bars with workpiece diameter 18 mm: 130 Permissible total load: max. 120 kg Pick-up stroke depressed: 1 mm Pick-up stroke over-depressed EMERGENCY STOP: 5 mm Pick-up spring travel: max. 30 mm Chain length: 162 inches Chain pitch: 25.4 mm Chain tension with 27 carrier bars: 400 N Chain sprocket: Z = 30 Gear ratio: i = 100 Motor revolution/band revolution: 540 Loading time: 2–4 s Electrical equipment Operating voltage: 400–480 V Control voltage DC: 24 V Control voltage AC: 230 V Frequency: 50/60 Hz Connected load: 31 kW Supply line fuse: 50 A Design of the electrical system: VDE 0113 Operating hours: 5,426 h

Condition: repair required (used), Year of construction: 2017, functionality: not functional, machine/vehicle number: 108113, Technical Characteristics: Work Area - Maximum clamping plate diameter: 160 mm - Maximum turning diameter: 160 mm - Maximum machining diameter: 100 mm - Maximum workpiece length: 150 mm - X-axis travel: 700 mm / Rapid traverse X: 60 m/min - Z-axis travel: 375 mm / Rapid traverse Z: 30 m/min - Standard automation with closed system (number of loading nests by workpiece diameter: 14/(80–200), 18/(30–160), 30/(30–85)) Main Spindle - Spindle interface per DIN 55026: Size A5 - Maximum spindle speed: 6000 rpm - Power (100% / 40% duty cycle): 18.1 / 13.9 kW - Torque (100% / 40% duty cycle): 77 / 59 Nm Tool Holder with Driven Tools - Tool shank per DIN 69880: 12 – BMT65 - Number of stations: 12 - Maximum tool length including holder: 190 mm - Maximum speed: 6000 rpm - Maximum torque (10% duty cycle): 27 Nm; (100% duty cycle): 14 Nm Electrical Equipment - Operating voltage: 400–480 V, 80 A - Connected load: 27 kVA Dimensions - Total dimensions (L x W x H): 4350 mm (with chip conveyor) x 1600 mm x 2500 mm - Weight: 5500 kg Main Features and Capabilities: - Vertical Design: Optimized for chip removal and easy loading/unloading - CNC Controller: GE Fanuc FS 32i B - High precision: Positioning accuracy in X and Z axes ±0.001 mm with Heidenhain linear scales - Main spindle: High power and broad speed range - In-process control: Marposs T25 measuring probe - Automated loading/unloading: Integrated automation for feeding and removing parts - Live tools: Capability for drilling and milling operations - Tool life monitoring and sister tool management Nlodpfx Ahjxxip As Ssc - Chip conveyor & Knoll coolant filtration unit with paper filter and 40 bar pumps (suitable for filtering two machines) - Fully enclosed work area, with work area lighting - Documentation: Electronic version available, printed booklet incomplete Machine Status: - NOT WORKING - LT motor defective, repairable - Operator panel, safety switch, and two buttons broken and need replacement

Condition: used, Year of construction: 2017, functionality: fully functional, machine/vehicle number: 109239, Technical characteristics: Work Area # Chuck diameter: 260 mm # Maximum workpiece weight: 150 kg # Swing diameter: 280 mm # Maximum workpiece diameter/height: 200/200 mm # X-axis travel (working stroke): 760 mm / Rapid traverse in X: 60 m/min / Feed force: 6.9 kN # Z-axis travel: 415 mm / Rapid traverse in Z: 30 m/min / Feed force: 18.7 kN # Loading time: 5-6 sec # Standard enclosed automation (number of loading stations based on workpiece diameter: 14/(80...200), 18/(30...160), 30/(30...85)) Main Spindle # Spindle according to DIN 55026: Size 6 # Maximum speed: 4,500 rpm # Power at 100% / 40% duty cycle: 25 / 18 kW # Torque at 100% / 40% duty cycle: 280 / 200 Nm Nlsdpfxsxxir De Ah Soc Turret with Driven Tools # Tool shank interface according to DIN 69880: 12 positions - BMT65 # Number of tool stations: 12 # Maximum tool length including holder: 200 mm # Maximum speed: 6,000 rpm # Maximum torque: 27 Nm at 10% duty cycle, 14 Nm at 100% duty cycle Electrical Equipment # Operating voltage: 400 - 480 V, 100 A # Connected load: 36 kVA Dimensions # Overall dimensions: Length = 5,300 mm (with chip conveyor), Width = 2,300 mm, Height = 3,650 mm # Machine weight: 9,000 kg Main Features and Capabilities: # Vertical design: Optimized for chip removal with easy loading/unloading. # CNC control: GE Fanuc FS 32i B. # High precision: Positioning accuracy in X, Z axes ±0.001 mm with Heidenhain linear scales. # Powerful main spindle: High power and broad speed range. # In-process control: Marposs T25 measuring probe. # Fully automated loading/unloading: Emag O-Type; workpieces are automatically loaded and unloaded via integrated automation. # Driven tools: Enables drilling and milling operations within the machine. # Tool life monitoring with sister tool management. # Chip conveyor and coolant filtration unit: Micron filter with paper filter, 40 bar pumps (suitable for filtering two machines). # Fully enclosed work area, internal work light. # Documentation: Electronic version available (book version incomplete). Machine status: OPERATING

Condition: used, Year of construction: 2017, functionality: fully functional, machine/vehicle number: 109242, Technical specifications: Work Area - Chuck diameter: 260 mm - Maximum weight: 150 kg - Swing diameter: 280 mm - Max. workpiece diameter/height: 200/200 mm - X-axis stroke (effective travel): 760 mm / Rapid traverse in X: 60 m/min / Feed force: 6.9 kN - Z-axis stroke: 415 mm / Rapid traverse in Z: 30 m/min / Feed force: 18.7 kN - Loading time: 5–6 sec - Standard closed automation (number of loading positions per workpiece diameter): 14/(80...200), 18/(30...160), 30/(30...85) Main Spindle - Spindle interface according to DIN 55026: Size 6 - Max. speed: 4,500 rpm - Power at 100% / 40% duty cycle: 25 / 18 kW - Torque at 100% / 40% duty cycle: 280 / 200 Nm Tool Turret with Driven Tools - Tool holder with cylindrical shank per DIN 69880: 12 positions - BMT65 - Number of tool stations: 12 - Max. tool length (incl. holder): 200 mm Nljdoxxit Uspfx Ah Ssc - Max. speed: 6,000 rpm - Max. torque (10% duty cycle): 27 Nm, (100% duty cycle): 14 Nm Electrical System - Operating voltage: 400 – 480 V, 100 A - Connected load: 36 kVA Dimensions - Overall dimensions: Length = 5,300 mm (with chip conveyor), Width = 2,300 mm, Height = 3,650 mm - Weight: 9,000 kg Main Features and Capabilities: - Vertical design: Optimized for efficient chip removal and easy part loading/unloading - CNC control: GE Fanuc FS 32i B - High precision: Positioning accuracy (X/Z axes) ±0.001 mm; equipped with Heidenhain linear scales - Powerful main spindle: High output and large speed range - In-process measurement: Marposs T25 probing system - Fully automated loading/unloading: EMAG O-Type—parts are loaded and removed by integrated automation - Live tooling: Allows for drilling and milling operations beyond standard turning - Tool life monitoring with sister tool management - Chip conveyor and coolant filtration unit: Micron filter with paper filter and 40 bar pumps (suitable for filtering two machines) - Fully enclosed work area, illuminated for safe and easy operation - Documentation: Electronic documentation available (hard copy not complete) Machine status: Operational (in production)