ES 180 extruder-cutter-compactor line

ES 180 Granulierlinie

1 complete granulation line, cutting/compacting/extruder combination, tangential, since 2021 only operated in a single shift using production waste, including DPE ground material/aluminum (pipe material).

System consisting of:

Hydraulic roller cutter, 140 cm width, for roller diameters up to 60 cm, 18.5 kW drive.
Erema conveyor belt with metal detection bridge, 900 cm x 110 cm, with timer.
Wagner WS30 shredder, 30 kW, rotor width 140 cm with hydraulic slide, rotor with 74 reversible cutting blades, discharge and inclined conveying screw.
Roller feed for heavy rolls with cutting device in the longitudinal direction to relieve the mill, frequency inverter-controlled drive, 3.5 kW.
Cutting mill with 11 kW, downstream for parallel operation with shredder/roller feed, suction/conveying fan to the buffer silo with agitator, frequency inverter-controlled for discharge rate/dust protection.
Feed screw for ground material.
Conveyor belt, L 9 m x W 80 cm, metal detection bridge, frequency inverter controlled via load detection from the cutting compactor.

Conveying screw for 100% ground material, stainless steel, L 4.5 m and diameter 100 mm.

Cutting compactor, 138 kW, frequency inverter controlled, suction fan, water spray cooling, tangential to extruder ES 180 mm 30 LD with 2-stage vacuum degassing, including:

Laser filter LF with diameter 500 mm / 2-disc system, discharge screw for contaminants with timer, melt pressure sensor, spare screens: 60 mesh 2x, 70 mesh.
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Strand die, 26 holes - interchangeable dies, year of manufacture 2021, melt pressure sensor, complete overhaul/replacement of wear parts in January 2026.
Strand cooling water tank, L 700 cm x W 70 cm, stainless steel. Strand rollers made of plastic with stainless steel ball bearings, height-adjustable, year of manufacture 2023.
Strand granulator SG 200 E with 7.5 kW as well as 1 spare granulator 5.5 kW for quick replacement during overhaul or cleaning/maintenance work.
Granulate classification sieve, stainless steel, including conveying fan and pipes.

BIG BAG filling frame, 2-place, with ladder and platform.
BIG BAG floor scale with receipt printer.

Throughput material-dependent, up to 900 kg/h.
Start-up, commissioning by our technicians, details and costs upon request - after consultation.
Inspection in Wuppertal, appointment can be arranged shortly.

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